Third-party element life tests take two months? 5-station life test machine finishes 3000h cycles in your workshop

The problem

Heating elements fail in the field after a year; third-party 3000h life tests cost tens of thousands and take two months per batch. The NL-FRG-5 runs the full 3000h cycle in your own workshop.

Capability

5 independently controlled stations, 5000W per station; life cycle power-on 1h + cooling 0.5h (free setting), up to 3000h cumulative; run/stop time 999min settable, 99990 cycles settable, auto stop; test voltage AC0-300V (30kW regulator), 0.5-class V/A meters (0-20A); per-station power meter, over-current alarm; single-station fault stops only that station and records data; water temperature monitored, auto water change over setpoint; 304 stainless tank (1.5mm) with auto refill/overflow/drain; data retained through power failure; over-temp/leakage/over-current protections; Mitsubishi FX3U-32MR PLC.

Standards

GB 4706.1《家用和类似用途电器的安全 通用要求》；GB 4706.12 储水式电热水器特殊要求相关条款；电热元件寿命试验通用工况（通电-冷却循环法）

Key specifications

• 测试工位：5工位独立操作控制；单工位能承受5000W功率的工作电流
• 试验对象：电热水器发热管/发热盘，模拟整机方式安装于测试工装台，煮水循环测试
• 寿命循环：通电1h+冷却0.5h（各数据可自由设定），累计可达3000小时
• 时间设定：运转时间/停止时间各999分钟可设；试验次数99990循环可设；完成后机台自动停机
• 试验电压：AC 0～300V可调（调压器0-300V/30KW）；试验水质：常温清水
• 电参数检测：电压/电流检测精度0.5级；电流AC 0～20A；每工位独立电参数表监控
• 水温监测：实时监测煮水水温；超过设定值设备自动换水
• 电流报警：工作电流超限报警；单工位异常仅停止该工位并记录数据，其余工位正常试验
• 水箱：304不锈钢、厚度1.5mm；自动补水+溢流功能；箱底设废水排放
• 数据可靠性：试验过程中突发停电，试验数据不丢失

Applications

About the manufacturer

Guangdong Endurance Electronic Equipment Co., Ltd provides non-standard customization, drawing confirmation, factory acceptance, on-site installation and commissioning, operation training and lifetime technical service; 12-month warranty and lifetime spare parts supply. Tel: 0760-88500902 / 13416787649. Web: en.zsnaili.com.