Guangdong Endurance Electronic Equipment Co., LtdMain products: testing machine
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Combi boilers leave the line after a lamp check? Test bench judges power and gas consumption in both modes and uploads straight to MES

Popularity:1Time of publication:2026/10/18 21:15:01

The problem

Boilers leave the line after a lamp check only - nobody knows whether power draw and gas consumption in hot-water and heating modes are within limits; safety valves go unchecked; paper records cannot satisfy traceability or audits; and recipes drift as models multiply.

Capability

Bench tests functions, electrics, gas, water and energy consumption of vertical combi boilers before shipment, integrating water, gas, compressed-air and diesel circuits. Flow: SN scan binds the unit, the model recipe loads, water/gas/electric safety valves are checked (test inhibited until open), inlet pressure and flow are displayed, gas is regulated with primary pressure shown and a U-tube gauge for calibration, then power and gas consumption are tested in hot-water and heating modes; OK lights green and uploads to MES, NG flashes red with buzzer and locks the next step; data is stored locally and uploaded via RS485. DC12V or adjustable AC110/230V supply, design power above 5kW; pass windows and test start/stop times settable with timing error below 0.5s; multi-model recipes admin-only; tri-colour alarm linked to results; primary gas pressure 0-10kPa and secondary 0-5kPa class 1; inlet 0-500kPa with 0.1-10L/min flow meter; gas-flow accuracy 1%FS; Mitsubishi FX5U PLC, Weinview HMI, Schneider electrics, AirTAC pneumatics.

Supply Gas Combi Boiler Performance Test

Key specifications

  • 用途:立式热水供暖两用炉(含燃气、电热、柴油热水炉)整机出厂综合性能测试
  • 适用标准:GB 25034-2020(燃气采暖热水炉)、GB/T 5226.1-2019(机械电气安全)
  • 介质管路:水+燃气+压缩空气+柴油四路,各路配手动安全总阀,不开阀禁止测试
  • 供电:DC12V单独供电;AC110V/230V可调;设备设计功率≥5kW
  • 燃气:稳压调节阀+U型压力计校准;一次压0~10kPa、二次压0~5kPa(1级精度)
  • 进水:压力可调并显示(0~500kPa),流量0.1~10L/min电磁流量计
  • 耗气量:流量计精度1%FS,单位L/min,合格范围人工设定
  • 电功率:热水/供暖模式分别采集判定,测试起止时间可设,误差<±0.5s
  • 数据:SN扫码绑定测试数据,RS485上传MES;本地数据库保存
  • 配方:多机型配方管理,仅管理员权限可设定与修改

Applications

End-of-line testing of gas combi boilers and water heaters; energy and safety verification of heating and hot-water units; factory testing for caravan and mobile heating systems; lab comparison of efficiency and combustion conditions

About the manufacturer

Guangdong Endurance Electronic Equipment Co., Ltd provides non-standard customization, drawing confirmation, factory acceptance, on-site installation and commissioning, operation training and lifetime technical service; 12-month warranty and lifetime spare parts supply. Tel: 0760-88500902 / 13416787649. Web: en.zsnaili.com.

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