The problem

BLDC pumps with PWM speed control need a full curve per sample; manual point-by-point testing takes an hour per pump and five endurance channels cannot be logged by hand for months. This bench scans duty points automatically and merges up to 10 pumps into one Excel report.

Capability

6 independent water circuits: 1 performance + 5 endurance, for large/small flow pumps; test objects: household booster / submersible / drainage pumps up to 200W and 10A; head 0-50m (0-500kPa), pressure sensor class 0.1; flow 5-40L/min, performance circuit accuracy plus/minus 0.5 percent, endurance circuits plus/minus 1 percent; program-controlled DC supply DC0-300V/10A with communication, plus DC0-120V/2KW; PWM output capture DC0-300V with fault and speed signal detection; stepper motor adjusts outlet valve opening (5 percent steps) for automatic multi-point scanning (at least 10 points); curves auto-generated to Excel, up to 10 pumps per sheet, screen readings match gauges; program-based OK/NG judgement against set flow/head/power/efficiency limits; medium tank 0.4m3, temperature 25-85C settable; power-fail data protection; Mitsubishi FX3U PLC + 10-inch Weintek HMI + 15-inch industrial PC + ForceControl software; over-temperature / over-current protection; frame approx. 1550x880x1730mm, 220V/50Hz, braked casters.

Key specifications

• 工位配置：6路独立水路（水泵性能测试1路+水泵耐久测试5路），适配大小流量水泵
• 测试对象：家用给水泵/潜水泵/排水泵等微小型水泵，功率≤200W、电流≤10A
• 扬程测量：0～50m（水压0～500kPa），压力传感器0.1级精度；扬程-流量H-Q曲线、功率W-Q曲线软件实时显示
• 流量测量：性能路流量计5-40L/min精度±0.5%；耐久路5路精度±1%
• 电源系统：程控直流电源DC0-300V/10A带通讯，被测负载0-1KW；直流DC0-120V/2KW程控可调；交流模块AC80-250V可选
• PWM检测：电脑采集PWM转速控制输出（DC0-300V），故障信号/速度信号检测
• 自动扫点：步进电机自动调节出水阀开度（可按5%递增），自动测试≥10个取点，测试数据单点/多点可选
• 曲线与报表：取点结束自动合成Excel并绘制曲线；最多10台电机数据集成一表；屏幕显示值与压力表/流量计一致无偏差
• 程序判定：不同产品程序设定，生产测试调取程序；流量/扬程/功率/效率与设定值比较自动OK/NG判定
• 介质系统：介质箱0.4m³，介质温度25～85℃可设定；304不锈钢水箱

Applications

Factory performance inspection and endurance testing of small pumps; R&D verification of BLDC PWM pumps; supplier incoming audits and benchmark tests; third-party pump performance labs

About the manufacturer

Guangdong Endurance Electronic Equipment Co., Ltd provides non-standard customization, drawing confirmation, factory acceptance, on-site installation and commissioning, operation training and lifetime technical service; 12-month warranty and lifetime spare parts supply. Tel: 0760-88500902 / 13416787649. Web: en.zsnaili.com.